350L Alcohol Recovery System and 50L Decarboxylation vessel - SciPhy Systems

Description

350 Litre Vacuum Batch Distillation System:
1 Evaporation Jacket=3mm/304 1 SS316L/SS304
chamber External insulation layer=2mm/304
Motor power
?
1.5KW(explosion-proof, frequency
conversion)
Speed : 36r/min, Stirred with scraper
Condensing area
?
6
?
2 Condenser 1 Shell
?
3mm; 1 SS304
Tube
?
?19×1.5×1500mm
Condensing area
?
6
?
3 Condenser 2 Shell
?
3mm; 1 SS304
Tube
?
?19×1.5×1500mm
4 Condensate tank Volume
?
150L/4mm 1 SS304
5 Feed tank Volume
?
400L/5mm 1 SS316L
6 Condensate IHD type Q=1.0m
3
/h, H=30m,P=1.5kw; 1 SS304
pump
7 Vacuum pump 2BV type P
?
3.0kw 1 Q235B
8 Electric control / 1 /
cabinet
9 Meters Within the system in site temperature display, pressure 1 SS316L
display, vacuum display.
10 Process piping All piping within the system accessories and control 1 SS316L
valves.
Three. 50L Decarboxylation System
1. Decarboxylation Vessel with vacuum appropriate seals:
a. 50L working volume SS316L construction atmospheric vessel
b. jacketed for hot oil heating
c. agitation with bottoms sweeping impeller with teflon wipers and variable
frequency drive
d. Temperature sensor on bottom
e. center bottom outlet with ball valve
f. gear pump outlet with gear-pump capable of no less than 4L/m
g. level gauge
h. with following ports on the headplate of the vessel:
? Nitrogen inlet
? Gas relief outlet to pipe with pressure relief system
? Capped outlet that can connects to external condenser with vacuum system
? Fill inlet
i. hot oil heater
2. Heated Oil Thermal Control System for Jackets
· Delta-T Single zone oil circulating temperature control system
· Upright, operator convenient design
· Heavy gauge, powder coated, sheet metal cabinet
· All components easily accessible for servicing when required
· Suitable for operation up to 550°F (287°C)
· 1? NPT delivery and return connections
· Heating only capability
· 3? Heavy duty industrial grade casters (2 swivel, 2 stationary)
· 5.5 gallon expansion/reservoir tank
· Y-strainer on return line to keep circulating fluid clean
PUMP SPECIFICATIONS
· Positive displacement, mechanical seal circulating pump
· HP 3 phase motor
· 10 GPM @ 30 PSI pumping capacity
MECHANICAL FEATURES
· 12 KW heating capacity using low watt density, steel sheath heater elements
· Fully insulated heater tank to maximize heating efficiency
· ?To process? system pressure gage
· ?Fulflo? bypass valve, to protect the heating elements and pump
· Highly visible system status indicators:
? Power ? on, Heating ? on
ELECTRICAL/SAFETY SPECIFICATIONS
· Fused motor and heater protection
· Fuse transformer protection on both primary and secondary sides
· Grounded control circuit
· Motor overload protection
· High temperature safety thermostat protection
· Non-fused disconnect switch
· NEMA 1 electrical specifications and NEC electrical code conformance
· UL, CSA, CE recognized and listed electrical components
· Wired 3/60/230 or 3/60/460 (please specify)
CONTROLLER FEATURES
· Athena 18C Controller To establish set point and retransmission of delivery temperature via 4-20mA
signal
· Fully programmable to provide versatility and control flexibility
· Bright easy-to-read LED display
· ?Positive feel? control buttons
· Full feature ?autotune? capability
INCLUDED OPTIONS
Automatic cooling feature
utilizing 4.0 sq.ft. heat
exchanger
Used for bringing the unit jacket temperature down quickly
for maintenance, cleaning, etc.
Magnetic drive ?sealless? pump
(10 gpm)
Eliminates mechanical seal for increased unit durability.
House Meter Used for monitoring maintenance cycle
3. Black Hole? Cold Trap: